Indramat Servo Motor Repair Services
Servo Lab Capabilities
Servo Lab Repair Procedures
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Data
Motor nameplate data is recorded
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Inspection
A visual inspection of any damage to the motor.
We check for- Damaged Leads/Terminals
- Worn output shaft/keyways
- Cracks in end bells or covers
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Job Ticket
We complete to full write up off all motor data
Including- All winding tests (Resistance, Meg Ω, Continuity)
- All bearing sizes
- All seal sizes
- Brake torque tests (Record Torque, winding resistance)
- Feedback Tests (Tachometer/Encoder)
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Motor Disassembly
- Bearing and seal sizes are recorded
- Bearing fits are measured on shaft and End bell
- Brake torque is measured as well as resistance and Meg Ω
- More winding tests are performed (Surge and HiPOT tests)
- Stator is then washed and baked in oven
- Magnets are inspected for cracks or if loose on shaft
- Encoder is tested with either (Heidenhain PWM20, Sick PGT-11, or Mitchell Electronics equipment)
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Assembly
- New bearings are installed
- New seals are installed
- If required, new windings are impregnated
- Brakes are rebuilt or replaced depending on manufacturer design.
- Rebuilt or New encoders are installed and aligned using:
- (Heidenhain PWM20, Sick PGT-11, or Mitchell Electronics equipment)
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Rotor Balancing and Testing
- Rotor is run through a full vibration diagnostic
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Run Testing
- Every Motor is Run for a minimum of 1 hour using one of our drives.
- We use Siemens S110, S120, IndraDrive, AB Kinetix 300, Yaskawa 7, and AMC drives
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Service Report
- A Final 3-page Service Report is filled out
- Pinout diagram for power and feedback is provided
- Brake torque is recorded a final time for our Service Reports
- A photo of nameplate and motor is attached
- A motor tag is installed on motor with QR code linking Service Report and Job Histories
- If requested, a YouTube link is attached to the service report of motor
Idramat servo motors are designed to work perfectly for decades. That’s why, when yours breaks down, it’s often so old that nobody around knows how to repair it—or even how to start troubleshooting. With this exceptional level of reliability, doing maintenance or repair is almost never considered. That’s why we’re here.
At A&C Electric, our team of experienced servo specialists know how to fix your Idramat machine when most don’t even know where to start. We understand how stressful any broken motor can be, especially when you can’t find anyone who knows how to fix it. Don’t waste any more time and money than you have to get it working again. Send it to us, and we’ll do everything in our power to get your motor back working for you as quickly as possible…and all for a great price too! If you see your Idramat model in the list below, give us a call to learn how we can save you time and money today. We’re ready to answer any questions you may have, and are always happy to help.
A&C Electric is an Indramat servo motor repair specialist that stocks over 1,500 Indramat servo motors, available for both exchange and outright sale. Due to this large parts inventory and our expertise, we ensure that our lead time and price is second to none. We use Indramat OEM parts in all our repairs, and include a two year warranty on every job trusted to us. Please look at our service report to see a sample of our repairs. If our turn-around times aren't fast enough, we also have a wide stock of refurbished Indramat motors for sale immediately.
Please look at our servo service report to see a sample of our Indramat servo motor repairs.
Our typical servo repair process includes:
- Customer informs A&C Electric about their Indramat servo motor repair specifications and labels their required lead time as Regular, Rush or Overtime Rush.
- Customer then ships their Indramat servo motor to A&C Electric using specialized packaging capable of effectively and safely supporting the motor’s frame.
- Your Indramat is completely dismantled, cleaned and professionally inspected for any needed repairs or damaged components.
- A&C Electric notifies our customer with a quote regarding the required components and services necessary for repairing your Indramat.
- A&C Electric repairs your Indramat servo motor and ships it back to you.