Illinois Electric Motor Repair

Service Areas ->> Illinois

Electric Motor Repair Service: Quick Turnaround Times & Affordable Rates

A&C Electric delivers affordable electric motor repair and maintenance services across Illinois. Experienced A&C technicians repair all electric motors - AC and DC, single-phase and three-phase - regardless of brand or model. Our well-stocked inventory of replacement parts reduces costs and lead times.

A&C's Electric Motor Repair Capabilities

A&C Electric provides unbeatable servo motor repair and diagnostics services. Our commitment to excellence guarantees the best possible value for all your servo motor and industrial motor repair needs. With over 100,000 square feet of warehousing capabilities and state-of-the-art servicing equipment across our four Michigan facilities, we guarantee quick, efficient and professional repair services.

Comprehensive Repair Solutions

Our expertise ranges from heavy-duty motor and equipment component moving to precise servo motor electrical testing. We offer far-reaching fabrication capabilities, equipping us with the tools to deliver exceptional servo motor repair services across several industries:

• Agricultural: We understand the role of electric motors in farming operations. Our solutions provide minimal downtime for irrigation systems, conveyors and other essential agricultural equipment.
• Food & Beverage: Our technicians are trained to service motors in sanitary environments like food processing plants and beverage manufacturing facilities.
• Manufacturing: Our rapid repair and maintenance services for motors in CNC machines, presses and conveyor systems keep production lines running efficiently.
• Mining: Our solutions cater to the demanding environments of the mining industry and our team services motors for haul trucks, loaders, drills and ventilation systems.
• Municipalities: We support critical infrastructure and maintain motors for public transportation, water treatment facilities and sewage systems.
• Power Generation: Our experience covers motor servicing for turbines, generators, and cooling systems for reliable power supply across the grid.

Industrial Motor Repair for Illinois Businesses

Our industrial motor repairs save time and money. We specialize in repairing A.C. motors, D.C. motors, servo motors, press drives, gearboxes and spindles and our database of 10,000 repair reports spanning 50 manufacturers helps us complete repairs within 24 hours. Our extensive inventory has thousands of spare and rebuilt motors for parts or exchanges.

Servo Motor Send-In Repair

A&C Electric offers send-in motor repair services for servo and electric motors. To start the process, fill out our repair and shipping document, package your motor securely and ship it to us. Our certified technicians will then assess, dismantle and clean your motor before providing a detailed quote for any necessary repairs. We complete approved repairs and return your motor in ideal working condition.

Specialized Services

1. Electric Motor Parts Fabrication & Treatment: We offer state-of-the-art automatic and 10-foot bake ovens and controlled temperature burn-out ovens. Our dynamic balancing stands boast up to 6,000 lb capacity in a fully-equipped tool room with mills and lathes up to 60". We provide comprehensive services like spray metalizing, chrome tooling, full welding capabilities, new shafting, custom fabrication and rotor rebaring to meet all your motor part needs.
2. Electric, Industrial & Servo Motor Moving: Our fleet of 11 trucks with 53,000 lb GVW capacities allows us to handle even the largest motors. We also operate 6 lift trucks capable of managing 10,000 lb loads. We offer 25-ton high bay lifting capabilities so we can tackle even the most challenging industrial moving tasks.
3. Electric Servo Motor & Component Testing: We use state-of-the-art testing equipment like portable vibrational analysis equipment for onsite diagnostics. We conduct stator & rotor core loss testing up to 5000 watts and utilize dielectric surge testers capable of up to 15,000 volts. Our hi-pot testing exceeds 15,000 volts and our electrical testing reaches up to 6,000 volts. We perform 1000 amp servo motor amplifier drive & run testing and provide feedback labeling & software compatible with most servo models, guaranteeing comprehensive analysis and quality assurance.

Electric Motor Repair Procedures

A&C Electric follows a tailored, step-by-step process for efficient repairs on all electric motors. Our comprehensive approach combines data collection, thorough inspections and advanced testing techniques to diagnose issues and implement solutions. From initial assessment to final quality checks, our expert technicians employ industry-leading practices and cutting-edge equipment to restore your motors to optimal performance. Here's an overview of our repair process:

1. Data: Our team meticulously records all motor nameplate data.
2. Inspection: We conduct a thorough visual check for damaged leads/terminals, worn output shafts/keyways and cracked end bells/covers.
3. Job Ticket: Documentation of comprehensive motor data, including all winding tests (Resistance, Meg Ω, Continuity), all bearing sizes, all seal sizes, brake torque tests (Record Torque, winding resistance) and feedback tests (Tachometer/Encoder).
4. Motor Disassembly: During this stage, we record bearing and seal sizes and measure bearing fits on the shaft and end bell. We assess brake torque alongside resistance and Meg Ω measurements, followed by additional winding tests like Surge and HiPOT. The stator is then cleaned and baked to remove moisture, while magnets are inspected for cracks or loose fittings. Finally, we test the encoder using specialized equipment such as the Heidenhain PWM20, Sick PGT-11 or Mitchell Electronics devices for accurate feedback functionality.
5. Assembly: Our team installs new bearings and seals, impregnates new windings if required, rebuilds or replaces brakes depending on manufacturer design and installs and aligns rebuilt or new encoders.
6. Rotor Balancing & Testing: We run the rotor through a full vibration diagnostic.
7. Run Testing: Every motor is run for a minimum of 1 hour. We use Siemens S110, S120, IndraDrive, AB Kinetix 300, Yaskawa 7 and AMC drives.
8. Service Report: We provide a detailed three-page service report upon completion of repairs. The report includes a pinout diagram for power and feedback, records of final brake torque and a photo of the nameplate alongside the motor. We also install a motor tag with a QR code linking to the service report and job histories. We can even attach a YouTube link showcasing the motor's performance.

What Electric Motor Brands Do We Repair?

A&C Electric repairs a wide range of electric motor brands. Our experienced technicians service ABB, AEG, Allen Bradley, Baldor, Dynamatic, Elmo Motion, Exlar, FANUC, Gettys, Giddings & Lewis, Harmonic Drive, Indramat, Pacific Scientific, Reliance and Siemens motors. Bring us your AC servos, DC servos, AC spindles or AC actuators - we'll get them running like new. Our cutting-edge Servo Lab and meticulous repair process deliver great results every time. We maximize your productivity by handling motors of all sizes and complexities. Choose A&C Electric for fast, reliable repairs to keep your business humming.

Emergency Electric Motor Repair: 24/7 Rush Services Available

A&C Electric provides professional solutions for routine maintenance and emergency repairs throughout Illinois. Our 24/7 emergency service is available in cities across Illinois including Chicago, Aurora, Joliet, Naperville and Rockford.

Contact A&C Electric for electric motor repair services in Illinois!